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CAPABILITIES



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Custom Wire Winding, Custom Wire Coiling

At HI-REL PLASTICS & MOLDING, INC. we can create custom coils with smaller dimensions than traditional coils. Our proven techniques make tight tolerances, non-standard winds, tight radii, short overall lengths, and very specific pitches and diameters achievable. Whether your custom coil requires just a few turns or a few thousand, we have the expertise to deliver. Request a quote on custom coil products, or contact HI-REL PLASTICS & MOLDING, INC. for more information.

Coil Winding to Meet YOUR Requirements

We are open to any design ideas our customers may have. Our coil winding capabilities include odd, non-standard shapes and a wide variety of other unique characteristics.

HI-REL PLASTICS & MOLDING, INC. works with wire gauges from 2 to 42, so we can produce your next project no matter how complex your design may be, or how tight the tolerances required, we welcome the challenge. HI-REL PLASTICS & MOLDING, INC. Industries specializes in turning customer designs into tangible products. We are open to any design ideas our customers may have.

What is coil winding?

The wire or conductor which constitutes the coil is called the winding. ... Each loop of wire is called a turn. In windings in which the turns touch, the wire must be insulated with a coating of nonconductive insulation such as plastic or enamel to prevent the current from passing between the wire turns."--

Coil Winding Material Options

We work with both round and flat wire in our custom coil bending and winding processes. We also possess a wide range of standard and specialty gauges to meet your needs. We carry numerous types of materials, including:

• Copper

• Aluminum

• Stainless Steel

• Brass

• And numerous specialty materials (for these contact HI-REL PLASTICS & MOLDING, INC.)

Our manufacturing expertise enables us to produce custom wound coils that exceed the standard industry callouts of the materials used. With our in-house fixturing capabilities and strategic partnerships with area machine shops, we can produce the tooling and fixturing needed to manufacture high precision, custom coils that perfectly match your specifications.

Copper Coiling Benefits

Copper coiling and coil bending services are well-suited for RF applications. Copper coiling can also transmit liquids, air, or other media to cool equipment of all types. When properly applied, copper coil winding (water coiling) can function conductively and simultaneously as a cooling coil. No matter what your application, HI-REL PLASTICS & MOLDING, INC. can create ideal copper coiling for your coil bending and winding needs.





ABOUT US

Hi-Rel Plastics & Molding, Inc. offers custom plastic injection molding and blow molding for all major industries. At Hi-Rel Plastics & Molding, Inc. we serve every facet of the molding process from part evaluation, 3D Printing, prototyping, tool design, tool making, sampling and production of quality finished plastic and metal parts. Our commitment to product quality, on-time delivery, and superior customer service has enabled us to forge strong.

Hi-Rel Plastics & Molding, Inc. processes an almost infinite variety of thermoplastic resins, including engineering grade materials such as PEEK, ULTEM, PVDF, LCP, PPS, PES, PC, PBT, ABS, NYLON, Glass Filled Nylon, ACETAL, PP, HIPS, HDPE, LDPE, ELASTOMERICS (TPE), POLYURETHANES, ACRYLIC, PVC and many other specialty filled / unfilled grades too numerous to list. Since we started the business in 1984, we've built partnerships with every customer on the basic business principles of integrity, responsibility and ingenuity.

Whether you’re looking for complex technical parts for medical, aerospace, military or scientific application or luxury item components for your high end customers, the mold designed & build by Hi-Rel Plastics & Molding are always very high precision.

With more than 35+ years of experience, our employees master technical & practical knowledge of design & building of molds for plastic parts. Our team has acquired a level of technical skill & problem-solving experience that guarantees the delivery of high quality products to our clients. Some of the parts we make here we have to meet tolerances of up to ± 0.001 inch in order to maintain a low rejection rate of less than one-half percent.

Our Capabilities Include:

  • PRODUCT DESIGN
  • 3D PRINTING / RAPID PROTOTYPING
  • MOLD/TOOL MAKING
  • INJECTION MOLDING
  • BLOW MOLDING
  • CLEAN ROOM MOLDING
  • MICRO MOLDING
  • LIQUID SILICONE MOLDING
  • INSERT MOLDING
  • OVER MOLDING
  • ROTATIONAL MOLDING
  • EXTRUSION MOLDING
  • RUBBER MOLDING
  • THERMOFORMING
  • METAL STAMPING
  • COIL MANUFACTURING
Value Added Secondary Services:

  • Plastics & Metal CNC Machining
  • In-Mold Decorating
  • Color matching
  • Pad Printing
  • Hot Stamping
  • Label Application
  • Heat Transfer
  • Sterilization
  • Ultrasonic Insertion
  • Ultrasonic Welding
  • Heat Insertion / Heat Staking
  • Adhesive Bonding
  • Metal Plating
  • Product Assembly Services
  • Custom Packaging & Shipping Services

EXPERTISE

We are well-known in our industry, not only for the top quality work we produce, but also for our ability to discover unique and effective solutions to customers' dilemmas. Such difficulties may lie in the areas of design or processing or somewhere in between. Our scope of knowledge is broad and covers many topics. these include, but are not limited to, plastic injection molding and blow molding needs, machinery, auxiliary equipment, molds and their components, resins, colorants and additives, processing parameters as well as the numerous types of interactions among these and other factors.

On many occasions through the years when our competitors have been unable to successfully produce a particular part, Hi-Rel Plastics & Molding, Inc. has triumphed. The depth and breadth of our expertise make us an invaluable resource for our customers. Our customers recognize our capabilities and continue to return to us for their custom injection and blow molding needs.
WHY US?

  • 35+ years of thermoplastic injection and blow molding experience.
  • ISO 9001:2015, AS 9100 Rev D, 13485:2016 Certified
  • ISO 7 (Class 10,000) Type Clean Room Manufacturing Space
  • Consistent high-quality parts at competitive prices.
  • Environmentally clean facility.
  • Engineering Solutions for demanding applications.
  • Encompass all of the offerings of the business. ( Part Design, Mold Making, Thermoplastic Molding, Electronic Assembly, Value Added Secondary Services)
  • We offer JIT ( KANBAN ) orders.
  • We utilize our own fleet of delivery vehicles to ensure accurate just-in-time delivery.
  • We invest in training associates through a full-time trainer and pay-for-knowledge training system to ensure associates continue to learn and maintain industry skill levels.
  • We are a team of dedicated Associates ready to serve your injection and blow molding needs.
  • Our quality is superb, price is competitive, and delivery is the best in the industry.
  • Hi-Rel Plastics Molding, Inc. is serious about providing customer service.


  • Our Capabilities Include:

    • PRODUCT DESIGN
    • 3D PRINTING / RAPID PROTOTYPING
    • MOLD/TOOL MAKING
    • INJECTION MOLDING
    • BLOW MOLDING
    • CLEAN ROOM MOLDING
    • MICRO MOLDING
    • LIQUID SILICONE MOLDING
    • INSERT MOLDING
    • OVER MOLDING
    • ROTATIONAL MOLDING
    • EXTRUSION MOLDING
    • RUBBER MOLDING
    • THERMOFORMING
    • METAL STAMPING
    • COIL MANUFACTURING
    Value Added Secondary Services:

    • Plastics & Metal CNC Machining
    • In-Mold Decorating
    • Color matching
    • Pad Printing
    • Hot Stamping
    • Label Application
    • Heat Transfer
    • Sterilization
    • Ultrasonic Insertion
    • Ultrasonic Welding
    • Heat Insertion / Heat Staking
    • Adhesive Bonding
    • Metal Plating
    • Product Assembly Services
    • Custom Packaging & Shipping Services