Custom Wire Winding, Custom Wire Coiling
At HI-REL PLASTICS & MOLDING, INC. we can create custom coils with smaller dimensions than traditional coils.
Our proven techniques make tight tolerances, non-standard winds, tight radii, short overall lengths, and very
specific pitches and diameters achievable. Whether your custom coil requires just a few turns or a few thousand,
we have the expertise to deliver.
Request a quote on custom coil products, or contact HI-REL PLASTICS & MOLDING, INC. for more
information.
Coil Winding to Meet YOUR Requirements
We are open to any design ideas our customers may have. Our coil winding capabilities include odd, non-standard
shapes and a wide variety of other unique characteristics.
HI-REL PLASTICS & MOLDING, INC. works with wire gauges from 2 to 42, so we can produce your next project no
matter how complex your design may be, or how tight the tolerances required, we welcome the challenge. HI-REL
PLASTICS & MOLDING, INC. Industries specializes in turning customer designs into tangible products. We are open
to any design ideas our customers may have.
What is coil winding?
The wire or conductor which constitutes the coil is called the winding. ... Each loop of wire is called a turn.
In windings in which the turns touch, the wire must be insulated with a coating of nonconductive insulation such
as plastic or enamel to prevent the current from passing between the wire turns."--
Coil Winding Material Options
We work with both round and flat wire in our custom coil bending and winding processes. We also possess a wide
range of standard and specialty gauges to meet your needs. We carry numerous types of materials,
including:
• Copper
• Aluminum
• Stainless Steel
• Brass
• And numerous specialty materials (for these contact HI-REL PLASTICS & MOLDING, INC.)
Our manufacturing expertise enables us to produce custom wound coils that exceed the standard industry callouts
of the materials used. With our in-house fixturing capabilities and strategic partnerships with area machine
shops, we can produce the tooling and fixturing needed to manufacture high precision, custom coils that
perfectly match your specifications.
Copper Coiling Benefits
Copper coiling and coil bending services are well-suited for RF applications. Copper coiling can also transmit
liquids, air, or other media to cool equipment of all types. When properly applied, copper coil winding (water
coiling) can function conductively and simultaneously as a cooling coil. No matter what your application, HI-REL
PLASTICS & MOLDING, INC. can create ideal copper coiling for your coil bending and winding needs.