Research laboratory plastic molding for custom lab equipment, testing components, containers, and precision plastic parts

Custom Plastic Molding for Research & Laboratory Equipment

Hi-Rel Plastics & Molding Corp. provides precision plastic molding, cleanroom  manufacturing, mold and tooling manufacturing, engineering, prototyping, custom plastic  and metal parts manufacturing, assembly and secondary manufacturing services for  research laboratories, laboratory equipment manufacturers, diagnostic companies,  biotechnology companies, life science companies, analytical instrument  manufacturers and scientific equipment OEMs throughout California and across the  United States. 

With more than 40 years of manufacturing experience and ISO 9001:2015, AS9100 Rev D  and ISO 13485:2016 certifications, Hi-Rel Plastics & Molding supports research and  laboratory manufacturing programs from early product development and prototyping  through tooling, precision molding, cleanroom manufacturing, assembly and ongoing  production. 

Our manufacturing capabilities include plastic injection molding, cleanroom medical  injection molding, blow molding, liquid silicone rubber (LSR) injection molding,  thermoforming, vacuum forming, rotational molding, mold and tooling manufacturing, 3D  printing and rapid prototyping, custom plastic and metal parts manufacturing, clean room  assembly, mechanical assembly, cable assembly, ultrasonic welding, pad printing and  other secondary manufacturing services. 

For research, diagnostic and life science products requiring controlled manufacturing, Hi Rel Plastics & Molding offers both Class 10,000 / ISO Class 7 cleanroom environments  and Class 100,000 / ISO Class 8 cleanroom environments. 

Precision Plastic Components for Research, Laboratory & Life Science  Equipment

Research and laboratory equipment requires components capable of supporting accurate  testing, repeatable operation and dependable performance. 

Depending on the application, laboratory plastic components may require tight  dimensional tolerances, optical clarity, chemical resistance, temperature resistance, low  moisture absorption, sterilization compatibility, fluid compatibility or contamination controlled manufacturing. 

Hi-Rel Plastics & Molding works with laboratory equipment OEMs, diagnostic companies,  biotechnology manufacturers and scientific product developers to manufacture  components for applications including:

  • Analytical instruments
  • Diagnostic equipment 
  • Laboratory automation 
  • Liquid-handling systems 
  • Sample preparation equipment 
  • Biotechnology equipment 
  • Pharmaceutical research equipment 
  • Clinical laboratory equipment 
  • Research instruments 
  • Testing equipment 
  • Laboratory fluid-management systems 
  • Laboratory storage systems 
  • Environmental testing equipment 
  • Scientific instruments 
  • Laboratory consumables 
  • Single-use laboratory products

Our broad manufacturing capabilities allow customers to source everything from small  precision molded components to larger housings, containers, trays and complete  subassemblies.

Precision & Accuracy

Tight-tolerance molding ensures consistent, reliable components for sensitive equipment.

Material Stability

Engineered resins selected for chemical resistance and dimensional stability.

Clean Manufacturing Standards

Precision molding ensures smooth surfaces and consistent visual appearance.

Complex Component Capabilities

Ability to produce intricate parts with fine detail and repeatable quality.

Laboratory Equipment Plastic Injection Molding 

Plastic injection molding provides an efficient method for manufacturing high-precision  laboratory plastic components with repeatable dimensions and scalable production. 

Potential laboratory injection molding applications include:

  • Centrifuge tube racks 
  • Pipette tip boxes 
  • Pipette components 
  • Microplate components 
  • Microplate housings 
  • Cuvette holders 
  • Cuvette components 
  • Test tube components 
  • Vial caps and closures 
  • Diagnostic cartridge housings 
  • Test kit components 
  • Sample collection device components 
  • Reagent reservoir components
  • Fluid-handling connectors 
  • Manifolds 
  • Valve bodies 
  • Pump components 
  • Laboratory instrument housings 
  • Analytical equipment enclosures 
  • Sensor housings 
  • Laboratory automation components 
  • Sample handling components 
  • Precision laboratory fixtures 
  • Custom scientific equipment components

Hi-Rel Plastics & Molding can support prototype, low-, medium- and high-volume  production depending on product, tooling and program requirements. 

Additional capabilities can include insert molding, overmolding, vertical injection  molding and tight-tolerance molding for more complex laboratory and diagnostic  components. 

Injection Molded Laboratory Consumables & Labware 

Injection molding is widely used to manufacture disposable and reusable laboratory  products requiring repeatable dimensions and economical production. 

Potential injection molded labware applications include: 

  • Pipette components 
  • Pipette tip racks and boxes 
  • Test tubes 
  • Centrifuge tube components 
  • Vials 
  • Vial caps 
  • Sample cups 
  • Reagent reservoirs 
  • Microplates 
  • Well-plate components 
  • Petri dish components 
  • Laboratory trays 
  • Diagnostic cartridges 
  • Sample collection components 
  • Specimen handling products
  • Laboratory storage products

Material, cleanliness and manufacturing requirements should be evaluated for each  individual product based on its intended laboratory or diagnostic application. 

Diagnostic & Life Science Plastic Components 

Hi-Rel Plastics & Molding supports manufacturers developing products for diagnostics,  biotechnology and life science applications. 

Potential components include: 

  • Diagnostic cartridge housings 
  • Test kit enclosures 
  • Assay components 
  • Sample preparation components 
  • Fluid-management components 
  • Laboratory automation housings 
  • Reagent handling components 
  • Sensor housings 
  • Pump components 
  • Valve components 
  • Fluid connectors 
  • Instrument enclosures 
  • Sample transport components 
  • Disposable diagnostic components 
  • Laboratory equipment assemblies 

Our related medical device injection molding capabilities can also support appropriate  projects that cross between laboratory, diagnostic and medical applications. 

ISO Class 7 & ISO Class 8 Cleanroom Manufacturing 

Some laboratory, diagnostic, biotechnology and life science components require  enhanced contamination control during manufacturing and assembly. 

Hi-Rel Plastics & Molding offers: 

  • Class 10,000 / ISO Class 7 cleanroom environments 
  • Class 100,000 / ISO Class 8 cleanroom environments 
  • Cleanroom plastic injection molding 
  • Clean room assembly 
  • Controlled component handling
  • Secondary operations for qualifying cleanroom products 

Our cleanroom medical molding capabilities can support qualifying products requiring  controlled manufacturing conditions. 

The appropriate cleanroom classification and manufacturing controls should always be  based on the customer’s product, quality and regulatory requirements. 

ISO 13485-Certified Manufacturing 

Hi-Rel Plastics & Molding Corp. maintains ISO 13485:2016 certification, supporting  disciplined quality-management processes for appropriate medical, diagnostic and life  science manufacturing programs. 

The company also maintains: 

  • ISO 9001:2015 
  • AS9100 Rev D 
  • ISO 13485:2016 

These certifications support controlled manufacturing, process documentation,  inspection, traceability and continuous improvement. 

Learn more about Hi-Rel Plastics & Molding’s quality management systems.

Blow Molding for Laboratory Bottles & Containers 

Custom blow molding can manufacture hollow laboratory products ranging from small  bottles to larger reservoirs and containers. 

Hi-Rel Plastics & Molding supports extrusion blow molding (EBM), injection blow molding  (IBM) and injection stretch blow molding (ISBM). 

Potential research and laboratory applications include:

  • Reagent bottles 
  • Wash bottles 
  • Sample storage bottles 
  • Buffer solution containers 
  • Laboratory chemical bottles 
  • Media storage bottles 
  • Laboratory reservoirs 
  • Chemical transfer containers 
  • Carboys 
  • Laboratory water containers 
  • Diagnostic solution bottles
  • Process-fluid containers 
  • Custom laboratory containers

Depending on the application, secondary operations can include trimming, leak testing,  labeling, printing, assembly, filling and sealing. 

Liquid Silicone Rubber Molding for Laboratory Applications 

Liquid silicone rubber can provide flexibility, sealing performance and temperature  resistance for research and laboratory equipment. 

Potential LSR applications include:

  • Seals 
  • Gaskets 
  • Septa 
  • Diaphragms 
  • Check valves 
  • Flexible valve components 
  • Pump components 
  • Syringe seals 
  • Flexible membranes 
  • Cable seals 
  • Instrument seals 
  • Fluid-handling components 
  • Vibration-dampening components

LSR may be especially useful in analytical and fluid-handling systems requiring flexible  components or reliable sealing. 

Laboratory Fluid-Handling Components 

Fluid management is critical in many analytical, diagnostic and biotechnology systems. Hi-Rel Plastics & Molding can support molded components such as: 

  • Fluid connectors 
  • Manifolds 
  • Valve bodies 
  • Pump housings 
  • Reservoir components 
  • Check valves 
  • Diaphragms
  • Seals 
  • Gaskets 
  • Fluid chambers 
  • Sample-transfer components 
  • Reagent handling components 
  • Tubing connection components

Materials should be evaluated based on the specific fluids, chemicals, temperatures,  pressures and cleaning methods involved. 

Thermoforming & Vacuum Forming for Laboratory Products 

Thermoforming and vacuum forming can provide economical manufacturing solutions for  trays, equipment liners, packaging and larger formed laboratory components. 

Potential applications include:

  • Pipette trays 
  • Diagnostic kit trays 
  • Laboratory consumable trays 
  • Instrument liners 
  • Sample transport trays 
  • Compartment trays 
  • Laboratory equipment covers 
  • Protective packaging inserts 
  • Instrument transport packaging 
  • Vial handling trays 
  • Device packaging trays 
  • Custom laboratory organizers

The appropriate process depends on component size, material, geometry and production  requirements. 

Rotational Molding for Large Laboratory Equipment Components 

Rotational molding can be used for large, hollow and durable laboratory or facility-support  products. 

Potential applications include:

  • Chemical storage tanks 
  • Laboratory waste containers 
  • Bulk media containers
  • Secondary containment systems 
  • Laboratory transport carts 
  • Mobile storage bins 
  • Chemical handling containers 
  • Large fluid reservoirs 
  • Waste collection products 
  • Durable equipment enclosures

Rotational molding can provide seamless hollow construction and durability for  demanding laboratory and facility-support applications. 

Mold & Tool Manufacturing for Laboratory Components

Precision laboratory components require reliable, accurately manufactured tooling. 

Hi-Rel Plastics & Molding provides mold and tooling support for injection molding, LSR  molding, blow molding, thermoforming, vacuum forming and rotational molding programs. 

Tooling services can include: 

  • Design for Manufacturability 
  • Mold Flow Analysis where applicable 
  • Mold design 
  • Prototype tooling 
  • Bridge tooling 
  • Production tooling 
  • Multi-cavity tooling 
  • Insert molding tools 
  • Overmolding tools 
  • LSR tooling 
  • Blow molds 
  • Thermoforming tooling 
  • Mold sampling 
  • Engineering changes 
  • Mold transfer 
  • Mold maintenance 
  • Mold repair 
  • Mold refurbishment

Integrating tooling and production manufacturing can improve communication between  product design, mold development and actual production.

Engineering, DFM & Rapid Prototyping 

Research and laboratory products often involve complex geometries, precision interfaces,  fluid pathways and assembly requirements. 

Hi-Rel Plastics & Molding can support product-development teams with:

  • Design for Manufacturability 
  • CAD review 
  • Material selection 
  • Mold Flow Analysis where appropriate 
  • Wall-thickness evaluation 
  • Draft analysis 
  • Gate-location evaluation 
  • Parting-line review 
  • Shrinkage considerations 
  • Warpage analysis 
  • Fluid-path design considerations 
  • Sealing-feature evaluation 
  • Insert molding evaluation 
  • Overmolding evaluation 
  • Assembly review 
  • Production cost optimization

Our 3D printing and rapid prototyping services can help customers evaluate form, fit and  function before committing to production tooling. 

Materials for Research & Laboratory Plastic Components 

Material selection can be especially important in laboratory applications involving  chemicals, temperature changes, repeated cleaning, sterilization processes, optical  requirements or dimensional precision. 

Depending on the application, Hi-Rel Plastics & Molding can process materials including:

  • Polypropylene (PP) 
  • Polyethylene (PE) 
  • HDPE 
  • LDPE 
  • Polycarbonate (PC) 
  • ABS 
  • Acetal / POM
  • Nylon 
  • PBT 
  • PET 
  • Acrylic / PMMA 
  • PPS 
  • PEEK 
  • PEI / ULTEM® 
  • PPSU 
  • PVDF 
  • TPE 
  • TPU 
  • Liquid Silicone Rubber 
  • Specialty engineering-grade resins

Material selection can consider:

  • Chemical resistance 
  • Optical clarity 
  • Dimensional stability 
  • Temperature resistance 
  • Moisture absorption 
  • Impact resistance 
  • Sterilization method 
  • Wear resistance 
  • Electrical properties 
  • Fluid compatibility 
  • Surface characteristics

Material compatibility should always be evaluated for the exact chemical, sterilization  process, temperature and intended application. 

Optical & Transparent Laboratory Components 

Many laboratory and diagnostic products require clear components so users or  instruments can observe fluids, samples or operating conditions. 

Materials such as polycarbonate, acrylic and other transparent engineering resins may be  considered for appropriate applications requiring optical visibility. 

Potential applications include:

  • Viewing windows
  • Transparent instrument covers 
  • Fluid reservoirs 
  • Sample chambers 
  • Diagnostic housings 
  • Laboratory containers 
  • Transparent equipment components

Optical requirements should be defined early because resin selection, mold finish, gate  location, flow behavior and processing conditions can all affect final appearance. 

Custom Plastic & Metal Parts Manufacturing 

Laboratory equipment often combines molded plastics with precision metal components,  hardware, inserts and other mechanical elements. 

Hi-Rel Plastics & Molding can support custom plastic and metal component  manufacturing, including plastic and metal CNC machining for appropriate projects. 

This can help laboratory equipment OEMs consolidate components that otherwise might  require several separate suppliers. 

Clean Room, Mechanical & Cable Assembly 

Research, diagnostic and laboratory equipment frequently requires assembly after  individual components are manufactured. 

Hi-Rel Plastics & Molding can support:

  • Clean room assembly 
  • Mechanical assembly 
  • Cable assembly 
  • Plastic-to-plastic assembly 
  • Plastic-to-metal assembly 
  • Hardware installation 
  • Insert installation 
  • Fastening 
  • Subassembly 
  • Instrument housing assembly 
  • Component integration 
  • Inspection 
  • Packaging

Combining molding and assembly can help reduce supplier transfers and simplify  manufacturing coordination.

Ultrasonic Welding & Plastic Joining 

Hi-Rel Plastics & Molding provides ultrasonic insertion and ultrasonic welding for suitable  laboratory and diagnostic components. 

Potential applications include:

  • Diagnostic cartridges 
  • Fluid-management assemblies 
  • Laboratory housings 
  • Reservoir assemblies 
  • Disposable components 
  • Instrument enclosures 
  • Sample handling products

Other joining processes can include heat staking, heat insertion, adhesive bonding and  mechanical fastening depending on the product requirements. 

Pad Printing & Laboratory Product Identification 

Laboratory products may require identification, graduations, measurement scales,  operating instructions, symbols or branding. 

Hi-Rel Plastics & Molding offers pad printing and other secondary decorating services for  suitable applications. 

Potential markings include:

  • Measurement scales 
  • Graduations 
  • Sample identification 
  • Operating symbols 
  • Product identification 
  • Logos 
  • Warning information 
  • Assembly markings

Complete Contract Manufacturing for Laboratory Equipment OEMs

Hi-Rel Plastics & Molding can combine multiple manufacturing capabilities to provide a  more complete contract manufacturing solution for laboratory, diagnostic and scientific  equipment companies. 

A typical program may include:

Engineering Review → DFM → Rapid Prototype → Material Selection → Mold & Tool  Manufacturing → Injection Molding / Cleanroom Molding → Secondary Operations →  Assembly → Inspection → Packaging 

This integrated approach can reduce the number of suppliers involved in a program while  improving communication between product development, tooling and production. 

Research, Diagnostic, Biotechnology & Life Science Applications

Hi-Rel Plastics & Molding can support products used across:

  • Research laboratories 
  • Clinical laboratories 
  • Diagnostic testing 
  • Biotechnology 
  • Life sciences 
  • Pharmaceutical research 
  • Laboratory automation 
  • Analytical instrumentation 
  • Environmental testing 
  • Scientific research 
  • Sample preparation 
  • Fluid handling 
  • Laboratory consumables 
  • Testing and measurement equipment

Companies operating across related regulated markets can also explore our medical device injection molding and pharmaceutical manufacturing capabilities. 

Research & Laboratory Equipment Manufacturing in California & Across  the USA

Hi-Rel Plastics & Molding Corp. is headquartered in Riverside, California and supports  laboratory equipment, diagnostic, biotechnology and scientific equipment companies  throughout:

  • Riverside and the Inland Empire 
  • Los Angeles 
  • Orange County 
  • San Diego 
  • Southern California 
  • Northern California
  • Silicon Valley 
  • San Francisco Bay Area 
  • California statewide 
  • The entire United States

Companies searching for a laboratory equipment plastic injection molding company in  California, life science plastic manufacturer, diagnostic plastic components  manufacturer or laboratory contract manufacturing company in the USA can work with  Hi-Rel Plastics & Molding from product development through production. 

Why Research & Laboratory Equipment Manufacturers Choose Hi-Rel  Plastics & Molding

ISO 13485-Certified Quality System 
Hi-Rel Plastics & Molding Corp. maintains ISO 13485:2016 along with ISO 9001:2015 and  AS9100 Rev D certifications. 

ISO Class 7 & ISO Class 8 Cleanroom Environments 
Controlled manufacturing environments are available for qualifying laboratory, diagnostic  and life science products. 

Precision Injection Molding 
Tight-tolerance manufacturing capabilities support demanding laboratory and analytical  components. 

Prototype Through Production 
Engineering, DFM, rapid prototyping, tooling, molding, secondary operations and assembly  can support the complete product-development cycle. 

Multiple Manufacturing Technologies 
Injection molding, blow molding, LSR molding, thermoforming, vacuum forming and  rotational molding support a wide range of laboratory product geometries. 

Engineering-Grade Materials 
Material options can support requirements involving chemical resistance, optical clarity,  dimensional stability, temperature performance and other specialized properties. 

Mold & Tool Manufacturing 
Tooling support can help laboratory equipment manufacturers transition from  development to scalable production. 

Plastic & Metal Components 
Molded plastic and machined plastic or metal components can be incorporated into more  complete assemblies.

Assembly & Secondary Services 
Clean room assembly, mechanical assembly, cable assembly, ultrasonic welding, pad  printing and other services can reduce the number of suppliers required. 

California Manufacturing Support for Nationwide Customers 
Hi-Rel Plastics & Molding supports laboratory and life science companies throughout  California and across the United States. 

Frequently Asked Questions About Laboratory Equipment Plastic  Manufacturing

What laboratory products can be injection molded? 
Injection molding can manufacture pipette components, microplates, cuvette holders,  diagnostic cartridges, vial components, test tube components, reagent reservoirs, fluid  connectors, instrument housings and many other laboratory plastic parts. 

Does Hi-Rel Plastics & Molding offer cleanroom molding for laboratory  products? 
Yes. Hi-Rel Plastics & Molding offers Class 10,000 / ISO Class 7 and Class 100,000 / ISO  Class 8 cleanroom environments for qualifying projects requiring controlled manufacturing. 

Is Hi-Rel Plastics & Molding ISO 13485 certified? 
Yes. Hi-Rel Plastics & Molding Corp. maintains ISO 13485:2016 certification as well as ISO  9001:2015 and AS9100 Rev D. 

Can Hi-Rel Plastics & Molding manufacture laboratory bottles and containers? 
Yes. Blow molding capabilities can support suitable reagent bottles, wash bottles, sample  containers, reservoirs, carboys and other laboratory fluid-storage products. 

Can you manufacture laboratory molds and tooling? 
Yes. Hi-Rel Plastics & Molding supports mold and tooling requirements for injection  molding, LSR molding, blow molding, thermoforming, vacuum forming and rotational  molding programs. 

Can you help develop a new laboratory product? 
Yes. Hi-Rel Plastics & Molding can support engineering review, DFM, material selection,  rapid prototyping, tooling and production manufacturing. 

Can you manufacture both plastic and metal laboratory components? 
Yes. Hi-Rel Plastics & Molding can support molded plastic parts as well as plastic and  metal CNC-machined components for appropriate applications.

Do you provide assembly after molding? 
Yes. Hi-Rel Plastics & Molding offers clean room assembly, mechanical assembly, cable  assembly, ultrasonic welding, heat staking, adhesive bonding and other secondary  operations. 

Does Hi-Rel Plastics & Molding serve laboratory equipment manufacturers  outside California? 
Yes. Hi-Rel Plastics & Molding is located in Riverside, California and supports research,  laboratory, diagnostic, biotechnology and life science companies throughout California  and across the United States. 

Request a Quote for Research & Laboratory Plastic Components

Whether your project requires a precision injection molded laboratory component,  diagnostic cartridge, reagent bottle, LSR seal, thermoformed laboratory tray, custom mold,  CNC-machined component or assembled laboratory product, Hi-Rel Plastics & Molding  Corp. can support your program from development through production. 

Contact Hi-Rel Plastics & Molding Corp. to discuss your drawings, 3D CAD files, materials,  cleanroom requirements, tooling needs and estimated production quantities.

Research laboratory plastic molding for custom lab equipment, testing components, containers, and precision plastic parts

Plastic Molding Services for Research & Lab Equipment

Research and laboratory components require precision, consistency, and reliable performance in controlled testing, analytical, and scientific environments. Hi-Rel Plastics produces precision-molded parts designed to support accuracy, chemical resistance, sterilization compatibility, and dimensional stability across a wide range of laboratory, diagnostic, and research applications.

With experience in advanced engineering resins and quality-driven manufacturing, we help laboratory equipment manufacturers, diagnostic companies, research facilities, and OEMs produce reliable molded components that meet both functional and production requirements. ISO Class 7 and ISO Class 8 cleanroom molding capabilities are available for applications requiring controlled manufacturing environments.

Below are some research & laboratory industry applications of molded plastic components:

Injection Molding

  • Centrifuge tube racks, pipette tip boxes, microplate housings, cuvette holders, and cartridge components requiring tight tolerances and dimensional consistency
  • Diagnostic instrument housings, sample collection device components, test kit enclosures, vial caps, and precision fluid handling components used in laboratory and analytical systems

Blow Molding

  • Reagent bottles, wash bottles, sample storage containers, buffer solution reservoirs, and chemical transfer containers designed for laboratory environments
  • Carboys, media storage containers, and custom fluid reservoirs used in pharmaceutical, research, and diagnostic facilities

Liquid Silicone Rubber (LSR) Molding

  • Peristaltic pump tubing components, septa, seals, gaskets, diaphragms, and check valve components used in laboratory fluid handling systems
  • Autoclavable silicone parts, syringe seals, and flexible membrane components used in analytical instruments, testing equipment, and diagnostic devices

Thermoforming / Vacuum Forming

  • Sterile packaging trays for pipettes, diagnostic kits, petri dishes, and laboratory consumables requiring organized handling and protection
  • Instrument liners, transport trays, compartment trays, and protective packaging inserts for sensitive laboratory devices, testing equipment, and research tools

Rotational Molding

  • Large chemical storage tanks, laboratory waste collection containers, cleanroom transport carts, and bulk media handling containers for laboratory facilities
  • Secondary containment systems, mobile storage bins, and durable handling carts used in pharmaceutical, industrial, and research laboratory operations

Precision & Accuracy

Tight-tolerance molding ensures consistent, reliable components for sensitive equipment.

Material Stability

Engineered resins selected for chemical resistance and dimensional stability.

Clean Manufacturing Standards

Precision molding ensures smooth surfaces and consistent visual appearance.

Complex Component Capabilities

Ability to produce intricate parts with fine detail and repeatable quality.