Plastic and mechanical assembly services for molded components and custom sub-assemblies at Hi-Rel Plastics

Plastic, Mechanical & Cleanroom Assembly Services

Hi-Rel Plastics & Molding Corp. provides comprehensive plastic assembly services,  mechanical assembly, cable assembly, clean room assembly, subassembly, and  value-added secondary operations for OEMs and product manufacturers throughout  California and across the United States. 

As an ISO 9001, AS9100 and ISO 13485 certified contract manufacturer, we support  projects from engineering and prototyping through mold manufacturing, plastic molding,  component production, assembly, finishing, inspection, packaging, and delivery. Our  integrated manufacturing capabilities help customers consolidate suppliers, simplify  purchasing, improve production coordination, and move products efficiently from  individual components to completed assemblies. 

Hi-Rel Plastics & Molding supports assembly programs for medical devices, aerospace  and defense, automotive and electric vehicles, electronics, industrial equipment, research  and laboratory products, pharmaceutical applications, consumer products, food and  beverage, packaging, agriculture, and other demanding industries. 

Whether your project requires a simple plastic subassembly or a more complex multi component finished assembly, our team can develop an assembly process around your  drawings, specifications, quality requirements, production quantities, and end-use  application. 

Custom Plastic Parts Assembly Services 

Hi-Rel Plastics & Molding provides plastic parts assembly services for components  manufactured through multiple processes. 

Customers can combine assembly with our plastic injection molding, blow molding, liquid  silicone rubber molding, thermoforming, vacuum forming, rotational molding, CNC  machining, and other manufacturing capabilities. 

Depending on product design and assembly requirements, components may be joined,  installed, aligned, fastened, bonded, welded, inserted, decorated, inspected, and  packaged as part of a coordinated manufacturing program. 

Assembly capabilities can support:

  • Plastic-to-plastic assemblies 
  • Plastic-to-metal assemblies 
  • Multi-component assemblies 
  • Mechanical subassemblies 
  • Molded housings and enclosures
  • Component installation 
  • Hardware installation 
  • Threaded insert installation 
  • Fastener installation 
  • Snap-fit assemblies 
  • Adhesively bonded assemblies 
  • Ultrasonically welded assemblies 
  • Heat-staked assemblies 
  • Cable and component assemblies 
  • Finished-product assembly 
  • Custom packaging and preparation for shipment

Combining component manufacturing and assembly through one supplier can reduce  unnecessary transportation and handling while providing greater visibility over the  complete production process. 

Mechanical Assembly Services 

Our mechanical assembly services support products requiring multiple molded,  machined, metal, purchased, or customer-supplied components to be combined into a  finished assembly or subassembly. 

Depending on project requirements, mechanical assembly can involve the installation of  screws, fasteners, inserts, clips, springs, brackets, hardware, molded components,  machined components, cables, and other product-specific elements. 

Hi-Rel Plastics & Molding can integrate mechanical assembly with our custom plastic and  metal CNC machining services and plastic manufacturing capabilities, providing  customers with a more complete contract manufacturing solution. 

Assembly processes are developed according to customer drawings, bills of materials,  specifications, approved work instructions, inspection requirements, and production  needs. 

Plastic & Metal Component Assembly 

Many modern products incorporate both plastic and metal components. 

Hi-Rel Plastics & Molding provides plastic and metal component assembly services that  can combine molded plastic components with machined parts, inserts, brackets,  fasteners, hardware, cables, and other components. 

Our ability to support both plastic injection molding and plastic and metal CNC machining can help simplify programs involving multiple manufacturing technologies.

This integrated approach is particularly valuable for OEMs seeking a manufacturing partner  capable of supporting components from initial prototype and tooling through production  and final assembly.

Plastic and mechanical assembly equipment and manufacturing operations at Hi-Rel Plastics

Full Product Integration

Combines multiple components into fully assembled, ready-to-use products.

Consistent Assembly Quality

Standardized processes ensure accuracy and repeatability.

Streamlined Production Process

Reduces handling, lead times, and the need for multiple vendors.

Flexible Assembly Capabilities

Supports a wide range of product types and complexity levels.

Cleanroom Assembly Services 

Products used in medical, pharmaceutical, diagnostic, laboratory, biotechnology, and  other contamination-sensitive applications may require assembly within a controlled  manufacturing environment. 

Hi-Rel Plastics & Molding offers both Class 10,000 / ISO Class 7 cleanroom  environments and Class 100,000 / ISO Class 8 cleanroom environments for qualifying  cleanroom manufacturing and assembly programs. 

Our cleanroom capabilities can support:

  • Medical device component assembly 
  • Diagnostic product assembly 
  • Laboratory component assembly 
  • Pharmaceutical-related components 
  • Plastic medical subassemblies 
  • Molded medical components 
  • Cleanroom secondary operations 
  • Precision component assembly 
  • Cleanroom packaging for appropriate applications

Customers requiring medical plastic components can combine clean room assembly with  our medical device injection molding services, allowing molding, secondary operations,  assembly, inspection, and other production steps to be coordinated through a single  manufacturing partner. 

Medical Device Assembly & Contract Manufacturing 

Hi-Rel Plastics & Molding is ISO 13485 certified and provides manufacturing and assembly  support for medical device, diagnostic, pharmaceutical, healthcare, and laboratory product manufacturers. 

Medical programs may require significantly more than production of an individual molded  component. Finished products and subassemblies can involve molded plastic parts,  silicone components, machined components, inserts, hardware, adhesives, printing,  welding, assembly, inspection, and packaging. 

Our vertically integrated manufacturing capabilities allow customers to combine medical  device injection molding, liquid silicone rubber molding, tooling, machining, clean room assembly, ultrasonic welding, adhesive bonding, pad printing, and other secondary  operations. 

Hi-Rel Plastics & Molding can support medical manufacturing programs from early product  development and prototyping through tooling, production, secondary processing, and  assembly. 

Aerospace & Defense Assembly Services 

Hi-Rel Plastics & Molding is AS9100 certified and supports aerospace and defense  programs requiring precision manufacturing, documented quality systems, component  assembly, and value-added secondary operations. 

Our aerospace and defense manufacturing capabilities can support molded and machined  components, housings, brackets, enclosures, cable-management components, hardware  assemblies, and other custom plastic and metal products. 

By combining molding, machining, secondary operations, inspection, and mechanical  assembly, Hi-Rel Plastics & Molding provides aerospace OEMs and suppliers with a more  integrated manufacturing solution. 

Cable Assembly & Component Integration 

Hi-Rel Plastics & Molding can support cable assembly and component integration as  part of larger mechanical and electromechanical product assemblies where appropriate. 

Projects may involve combining molded housings, plastic components, metal components,  hardware, connectors, cables, and customer-specified purchased components into a  finished subassembly. 

This capability can be particularly useful for products serving electronics, electrical  equipment, aerospace, medical equipment, industrial systems, automotive, EV, and other  applications requiring multiple components to be integrated into a completed product. 

Injection Molding & Assembly Under One Roof 

One of the major advantages of working with Hi-Rel Plastics & Molding is the ability to  combine plastic injection molding and assembly services within a coordinated  manufacturing program. 

Our custom plastic injection molding services support prototype, low-volume, medium volume, and high-volume production using a broad range of thermoplastics and  engineering resins. 

After molding, components can move into secondary operations such as machining,  insertion, bonding, welding, printing, finishing, assembly, inspection, and packaging.

Keeping multiple production stages with one manufacturing partner can provide important  advantages:

  • Fewer suppliers to manage 
  • Reduced transportation between vendors 
  • Simplified purchasing 
  • Better production coordination 
  • Reduced component handling 
  • Improved scheduling 
  • Consistent quality oversight 
  • Faster identification of manufacturing issues 
  • Simplified inventory management 
  • Greater accountability from molding through final assembly

Customers can also combine production with mold and tooling manufacturing for an even  more integrated manufacturing program. 

Assembly Combined With Adhesive Bonding 

Some assemblies require joining methods other than conventional mechanical fasteners. 

Our adhesive bonding services can support compatible plastic-to-plastic, plastic-to-metal,  and other multi-material assemblies depending on substrate, adhesive, geometry, and  product requirements. 

Adhesive bonding can be useful when mechanical fastening is impractical, visible  hardware is undesirable, or dissimilar materials need to be joined. 

The appropriate joining method is evaluated according to the specific product design and  application. 

Ultrasonic Welding & Assembly 

For compatible thermoplastic components, ultrasonic welding can provide another  method of permanently joining components. 

Ultrasonic welding uses high-frequency mechanical vibration to generate localized heat at  the joint interface, enabling compatible thermoplastic components to be joined without  conventional fasteners. 

Integrating ultrasonic welding with injection molding and assembly can help customers  create complete plastic assemblies without transporting components between multiple  suppliers.

Heat Staking & Insert Installation 

Hi-Rel Plastics & Molding also offers heat insertion and heat staking for qualifying plastic  assemblies. 

Heat staking can be used to mechanically secure components within an assembly, while  heat insertion can install threaded metal inserts into thermoplastic components to create  durable fastening points. 

These processes can be incorporated into larger mechanical assemblies containing  plastic components, metal hardware, fasteners, inserts, and other product elements. 

Pad Printing, Decorating & Product Identification 

Assemblies may require graphics, identification, instructions, logos, symbols, or other  decorative and functional markings. 

Our pad printing services can be incorporated into molded-component and assembly  programs, helping customers consolidate production and decorating operations. 

Depending on project requirements, Hi-Rel Plastics & Molding can also support additional  secondary decorating and finishing operations. 

Complete Secondary Manufacturing Services 

Assembly is one part of the comprehensive range of secondary manufacturing services  available from Hi-Rel Plastics & Molding. 

Customers can combine assembly with:

  • Mechanical assembly 
  • Cable assembly 
  • Clean room assembly 
  • Adhesive bonding 
  • Ultrasonic welding 
  • Ultrasonic insertion 
  • Heat staking 
  • Heat insertion 
  • Plastic and metal CNC machining 
  • Pad printing 
  • Label application 
  • Hot stamping 
  • Heat-transfer decorating 
  • Painting and coating
  • Surface treatments 
  • Custom packaging 
  • Inspection and quality control

These integrated capabilities allow Hi-Rel Plastics & Molding to provide more than  individual molded components—we can support customers requiring value-added  manufacturing, subassemblies, and more complete finished-product solutions. 

Assembly Services for Blow Molded Products

Our blow molding capabilities include extrusion blow molding (EBM), injection blow  molding (IBM), and injection stretch blow molding (ISBM). 

Blow molded components can be combined with secondary operations including trimming,  leak testing, labeling, printing, adhesive bonding, hardware installation, component  assembly, packaging, filling and sealing, heat staking, and ultrasonic welding depending  on project requirements. 

This makes Hi-Rel Plastics & Molding a valuable manufacturing partner for customers  requiring bottles, containers, reservoirs, ducts, housings, and other hollow plastic  products requiring additional operations before shipment. 

Assembly for Thermoformed & Vacuum-Formed Components

Large housings, covers, panels, trays, enclosures, and other thermoformed components  frequently require additional operations after forming. 

Hi-Rel Plastics & Molding can integrate thermoforming and vacuum forming with CNC  trimming, drilling, hardware installation, adhesive bonding, mechanical assembly, printing,  finishing, and packaging to provide customers with more complete finished components. 

Assembly for Rotationally Molded Products

Rotationally molded products can also require assembly and secondary processing after  molding. 

Large hollow products, housings, tanks, containers, covers, and industrial components  may require machining, trimming, inserts, fittings, hardware, labeling, bonding, or  mechanical assembly before they are ready for the customer’s production line. 

Our integrated manufacturing approach allows these secondary operations to be  coordinated with the primary molding process. 

From Prototype to Production Assembly

Assembly requirements should ideally be considered early in product development.

Hi-Rel Plastics & Molding provides engineering and prototyping support to help customers  evaluate part manufacturability, component interfaces, fastening methods, joining  processes, tooling requirements, tolerances, materials, and assembly considerations  before full production. 

Our engineering support can be combined with 3D printing and rapid prototyping to  evaluate concepts and assemblies before committing to production tooling. 

Once the design is finalized, Hi-Rel Plastics & Molding can support mold and tooling  manufacturing, component production, secondary operations, assembly, and production  scaling. 

This prototype-to-production manufacturing approach provides continuity throughout  the product-development process. 

Industries We Serve

Hi-Rel Plastics & Molding provides plastic, mechanical, cleanroom, and contract assembly  services for a wide variety of industries. 

Medical & Healthcare 
Medical devices, diagnostic equipment, laboratory components, medical housings,  pharmaceutical-related components, disposable products, and other assemblies  requiring precision manufacturing and controlled environments. 

Aerospace & Defense 
Precision plastic and metal components, housings, brackets, cable-management  components, enclosures, and assemblies supported by our AS9100 quality management  system. 

Automotive & Electric Vehicles 
Plastic housings, electrical components, cable-related assemblies, brackets, covers,  interior components, fluid-system components, and other automotive and EV assemblies. 

Electronics & Electrical 
Plastic enclosures, connector components, cable assemblies, housings, insulating  components, switches, sensor housings, and other electronic product assemblies. 

Industrial Equipment 
Machine components, equipment housings, protective covers, controls, brackets, fluid handling components, and multi-component industrial assemblies.

Research & Laboratory Equipment 
Instrument housings, diagnostic components, laboratory assemblies, fluid-management  products, test equipment components, and other precision products. 

Consumer Products 
Appliance components, housings, dispensing products, cosmetic assemblies, household  products, handles, enclosures, and other finished consumer assemblies. 

Packaging, Food & Beverage 
Containers, closures, dispensing components, packaging systems, and other products  requiring molding, secondary processing, assembly, decorating, or packaging operations. 

Why Choose Hi-Rel Plastics & Molding for Assembly Services?

OEMs searching for an assembly company in California often need more than labor for  putting components together. They need a manufacturing partner capable of managing  component production, quality, secondary operations, assembly, and delivery. 

Hi-Rel Plastics & Molding offers:

  • ISO 9001 certified quality management system 
  • AS9100 aerospace quality certification 
  • ISO 13485 medical device quality certification 
  • Class 10,000 / ISO Class 7 cleanroom environments 
  • Class 100,000 / ISO Class 8 cleanroom environments 
  • More than 40 years of manufacturing experience 
  • Plastic injection molding 
  • Medical clean room injection molding 
  • Liquid silicone rubber (LSR) injection molding 
  • Blow molding 
  • Thermoforming 
  • Vacuum forming 
  • Rotational molding 
  • Mold and tooling manufacturing 
  • Engineering and DFM support 
  • 3D printing and rapid prototyping 
  • Custom plastic and metal component manufacturing 
  • Mechanical assembly 
  • Cable assembly 
  • Clean room assembly
  • Adhesive bonding 
  • Ultrasonic welding 
  • Heat staking and heat insertion 
  • CNC machining 
  • Pad printing 
  • Product decorating 
  • Packaging and additional secondary services

By combining these capabilities, Hi-Rel Plastics & Molding can support projects from  concept and prototype through tooling, manufacturing, assembly, finishing, and  delivery. 

Plastic & Contract Assembly Services in California & Across the USA 

Hi-Rel Plastics & Molding is located in Riverside, California and supports customers  throughout Riverside, San Bernardino, the Inland Empire, Los Angeles, Orange County,  San Diego, Ventura, Southern California, Northern California, and across the United  States. 

Whether you are searching for a plastic assembly company, mechanical assembly  services, cleanroom assembly services, medical device assembly, plastic and metal  assembly, injection molding and assembly, secondary assembly services, or a  complete contract manufacturing partner, our team can review your requirements and  develop a manufacturing solution around your product. 

Request a Quote for Assembly Services 

Looking for an experienced contract manufacturer capable of producing components and  completing secondary operations and assembly? 

Contact Hi-Rel Plastics & Molding Corp. with your CAD files, drawings, bill of materials  (BOM), assembly instructions, material requirements, quality requirements,  estimated order quantities, annual usage, and application information. 

Our team can review your project and determine how our molding, machining, assembly,  cleanroom manufacturing, and secondary operations can support your production  requirements.

Plastic and mechanical assembly services for molded components and custom sub-assemblies at Hi-Rel Plastics
Plastic cable and wiring assembly — organized electrical connectivity for electronics and industrial products

Product Assembly Services

Hi-Rel Plastics provides complete assembly services for plastic, metal, and multi-component products across a wide range of industries. Our assembly capabilities support everything from sub-assemblies to fully finished products, helping streamline production and reduce supply chain complexity.

Complete Assembly Solutions

The assembly process involves the integration of individual components into a finished product or functional sub-assembly using mechanical fastening, adhesive bonding, soldering, wiring integration, and other assembly methods based on application requirements. Services include plastic and metal part assembly, mechanical assembly, cable and wiring integration, chassis assemblies, and final product assembly.

Cable assembly and wire harness assembly services support organized electrical connectivity for products requiring routed wiring systems, connectors, terminals, and bundled cable management. These assemblies are commonly used in electronic devices, industrial equipment, aerospace & defense, automotive, control systems, medical products, and other applications requiring reliable electrical integration and clean internal organization.

By combining manufacturing and secondary operations under one roof, Hi-Rel Plastics helps ensure consistent quality, efficient production, and dependable turnaround times for both standard and custom assemblies.

Product Assembly Services

Hi-Rel Plastics offers comprehensive product assembly services to deliver fully integrated, ready-to-use components. From simple sub-assemblies to complex multi-part systems, our team ensures accurate, efficient, and consistent results.

Complete Solutions from Component to Finished Product

Product assembly streamlines production by combining multiple components into a single, finished unit. Hi-Rel Plastics integrates assembly processes with manufacturing to reduce lead times, improve quality control, and simplify supply chains.

With experience across a wide range of products and assembly requirements, we help manufacturers bring complete, market-ready solutions to life.

Full Product Integration

Combines multiple components into fully assembled, ready-to-use products.

Consistent Assembly Quality

Standardized processes ensure accuracy and repeatability.

Streamlined Production Process

Reduces handling, lead times, and the need for multiple vendors.

Flexible Assembly Capabilities

Supports a wide range of product types and complexity levels.

Plastic and mechanical assembly equipment and manufacturing operations at Hi-Rel Plastics

Full Product Integration

Combines multiple components into fully assembled, ready-to-use products.

Consistent Assembly Quality

Standardized processes ensure accuracy and repeatability.

Streamlined Production Process

Reduces handling, lead times, and the need for multiple vendors.

Flexible Assembly Capabilities

Supports a wide range of product types and complexity levels.

Get started

Get Started with Hi-Rel Plastics Today!