Electronics plastic injection molding and contract manufacturing for device housings, cooling components, trays, and protective packaging

Electronics Plastic Injection Molding & Contract Manufacturing

Hi-Rel Plastics & Molding Corp. provides precision plastic injection molding, custom  electronic enclosure manufacturing, mold and tooling manufacturing, engineering,  prototyping, plastic and metal component manufacturing, assembly, and secondary  

services for electronics manufacturers and OEMs throughout California and across the United  States. 

From PCB housings and electrical connector components to sensor enclosures, control-system  housings, insulating components and complex electromechanical assemblies, Hi-Rel Plastics &  Molding supports electronics programs from initial product development through production and  final assembly. 

Our comprehensive plastic injection molding services support precision electronic components  requiring dimensional stability, electrical insulation, heat resistance, impact strength,  repeatability and tight-tolerance manufacturing. 

Hi-Rel Plastics & Molding Corp. operates under ISO 9001:2015, AS9100 Rev D and ISO  13485:2016 certified quality management systems, providing electronics customers with the  manufacturing controls required for demanding commercial, industrial, aerospace, medical and  high-performance electronic applications. 

We serve electronics manufacturers throughout Riverside, Los Angeles, Orange County, San  Diego, the Inland Empire, Southern California, Northern California, Silicon Valley and  across the USA. 

Custom Plastic Injection Molding for Electronics 

Electronic products frequently require complex molded components with precise dimensions,  thin walls, detailed features, insulating properties and reliable interfaces with PCBs, switches,  connectors, sensors and other components. 

Hi-Rel Plastics & Molding provides custom plastic injection molding for prototype, low-,  medium- and high-volume electronics manufacturing programs. 

Typical injection molded electronics components can include:

  • Electronic equipment housings and enclosures  
  • PCB housings and circuit board enclosures  
  • Electrical connector housings  
  • Sensor housings and protective covers  
  • Switch housings and actuator components 
  • Terminal blocks and insulating components  
  • Control-panel components  
  • Cable management components  
  • Wire-harness components  
  • Strain-relief components  
  • Battery housings and covers  
  • Power-supply housings  
  • Instrumentation housings  
  • Telecommunications equipment components  
  • Computer and networking equipment housings  
  • Industrial control components  
  • Electronic device bezels and faceplates  
  • Mounting brackets and structural plastic components

Precision tooling, controlled molding processes and appropriate engineering thermoplastics  allow electronic components to maintain critical dimensions and repeatability throughout  production.

Tight Tolerances & Precision

High-accuracy molding ensures components meet exact specifications for electronic assemblies.

Material Consistency

Engineered resins selected for stability, insulation, and reliable performance.

Complex Component Manufacturing

Capability to produce intricate parts with fine details and consistent quality.

Scalable Production

Efficient processes designed to support both low- and high-volume electronic manufacturing.

Electronics Enclosures & Housings  Manufacturing

Custom electronic enclosures and plastic housings represent an important opportunity for this  page because competing electronics molding companies specifically optimize their content  around these applications. Universal Plastic Mold, for example, emphasizes electronic housings,  control panels, telecommunications equipment and consumer electronics, while LMC  specifically discusses plastic electronic enclosures manufactured from engineering-grade resins.  

Hi-Rel Plastics & Molding can manufacture custom components for: 

Consumer Electronics 
Plastic housings, covers, bezels, internal supports, buttons, structural components and cosmetic  components. 

Industrial Electronics 
Control housings, instrumentation enclosures, sensor housings, equipment covers, mounting  components and electrical insulation components. 

Telecommunications & Networking 
Communication equipment housings, network equipment components, cable-management parts,  connector housings and protective enclosures.

IoT & Smart Devices 
Sensor enclosures, compact electronics housings, control components and protective device  covers. 

Test & Measurement Equipment 
Instrument housings, control-panel components, protective covers and precision internal  components. 

Power & Energy Electronics 
Power-control housings, insulating barriers, battery-related housings, electrical connector  components and protective enclosures. 

Engineering-Grade Plastics for Electronic  Components

Material selection is particularly important in electronics because electrical insulation,  dimensional stability, temperature resistance, mechanical strength, chemical resistance, flame  performance and cosmetic requirements can vary considerably between applications. 

Hi-Rel Plastics & Molding processes a broad range of engineering thermoplastics, including: 

ABS • Polycarbonate (PC) • PC/ABS • Nylon (PA) • Glass-Filled Nylon • PBT • PPS • LCP •  ULTEM®/PEI • PEEK • PVDF • Acetal/POM • Polypropylene (PP) • HDPE • TPE/TPU •  Acrylic/PMMA • PVC and other specialty filled and unfilled engineering resins. 

ABS, PC, nylon and other engineering materials are commonly discussed by electronics molding  manufacturers because their properties can be suited to enclosure and component applications.  Ferriot, for example, specifically identifies ABS, PC, TPU, nylon, HDPE and PP among  materials used for precision electronic components.  

Material selection should ultimately be based on the specific electrical, thermal, mechanical,  regulatory and environmental requirements of each application. 

Learn more about thermoplastic injection molding material selection. 

Insert Molding & Overmolding for  Electronics

Electronic components often combine plastic with metal inserts, terminals, contacts or other  components. 

Hi-Rel Plastics & Molding can support insert molding and overmolding applications designed  to consolidate components, simplify assembly and improve finished-product functionality. 

Applications may include connector components, terminals, sensor housings, cable components,  electrical interfaces, threaded inserts, structural inserts and other plastic-to-metal assemblies. 

This capability is worth emphasizing because competing electronics manufacturers specifically  promote insert molding as an electronics capability. LMC describes electronics applications  involving metal contacts, terminals, connectors and sensor housings molded into plastic, while  Plastics Plus Technology highlights insert molding and overmolding for electronic components.  

Mold & Tool Manufacturing for Electronics  Components

Successful electronics injection molding starts with accurately engineered tooling. 

Hi-Rel Plastics & Molding provides mold and tool manufacturing for electronics applications,  supporting projects from design evaluation through production tooling. 

Tooling capabilities can support: 

Prototype molds • production molds • multi-cavity molds • insert molding tooling •  overmolding tooling • precision electronic component molds • enclosure molds • connector  molds • transferred molds • mold repair and maintenance. 

Engineering review and Design for Manufacturability (DFM) can help identify potential issues  involving wall thickness, draft, ribs, bosses, snap features, assembly interfaces, material flow and  other molding considerations before production tooling is finalized.

Engineering, DFM & Rapid Prototyping 

Electronics products frequently evolve quickly, making early design validation important before  committing to production tooling. 

Hi-Rel Plastics & Molding supports product development with engineering assistance, DFM  evaluation and 3D printing and rapid prototyping.

Prototype components can help engineers evaluate:

  • PCB fit and alignment  
  • Component clearances  
  • Connector locations  
  • Snap-fit features  
  • Screw bosses  
  • Assembly interfaces  
  • Ergonomics  
  • Enclosure geometry  
  • Cosmetic appearance  
  • Overall manufacturability

This provides a more complete concept-to-production electronics manufacturing solution. 

Cleanroom Manufacturing for Sensitive  Electronics 

Some electronic, optical, sensor, medical-electronic and other contamination-sensitive  components may benefit from controlled manufacturing or assembly environments. 

Hi-Rel Plastics & Molding offers both Class 10,000 / ISO Class 7 cleanroom environments  and Class 100,000 / ISO Class 8 cleanroom environments for applications requiring controlled  contamination levels. 

Our cleanroom and clean room injection molding capabilities can support appropriate high purity and sensitive component applications. 

Cleanroom capability is also a competitive SEO topic: Westec specifically markets cleanroom  electronics injection molding, while Trademark Plastics promotes ISO Class 8 manufacturing on  its electronics page.  

Liquid Silicone Rubber Molding for  Electronics 

Hi-Rel Plastics & Molding provides LSR (Liquid Silicone Rubber) injection molding for  flexible electronic components requiring sealing, insulation, environmental protection or  vibration control.

Potential electronics applications include:

  • Silicone keypads  
  • Connector seals  
  • Environmental seals  
  • Electronic enclosure gaskets  
  • Cable seals  
  • Flexible insulating components  
  • Vibration-dampening components  
  • Sensor seals  
  • Control-panel components  
  • Protective boots

Explore our Liquid Silicone Rubber molding capabilities. 

Blow Molding for Electronics Applications 

Hi-Rel Plastics & Molding also offers plastic blow molding services, including extrusion blow  molding, injection blow molding and injection stretch blow molding. 

Depending upon product requirements, blow molding can be used for lightweight hollow  components, protective housings, equipment cases, airflow components, ducts and other  specialized electronics-related plastic products. 

Thermoforming & Vacuum Forming for  Electronics 

For larger enclosures, covers, panels and moderate-volume components, thermoforming and  vacuum forming may provide an economical alternative to injection molding. 

Hi-Rel Plastics & Molding provides thermoforming and vacuum forming services for  applications including:

  • Electronic equipment covers  
  • Instrument housings  
  • Kiosk housings  
  • Control-system covers  
  • Large electronic enclosures  
  • Protective panels 
  • Internal trays  
  • Electronic component handling trays  
  • Protective shipping inserts

Thermoforming is particularly relevant for large electronics enclosures; Productive Plastics, for  example, specifically markets thermoformed electronic and sensor enclosures.  

Rotational Molding for Large Electronics  Enclosures

Hi-Rel Plastics & Molding also provides rotational molding services for larger, durable hollow  plastic products. 

Electronics-related applications may include rugged outdoor enclosures, telecommunications  equipment housings, protective field cases, equipment transport containers and utility electronics  housings requiring impact resistance and durability. 

Offering injection molding, blow molding, thermoforming, vacuum forming and rotational  molding gives customers multiple manufacturing-process options depending upon part size,  geometry, volume, tooling budget and performance requirements. 

Custom Plastic & Metal Components for  Electronics

Many electronic products require a combination of molded plastic, machined plastic and metal  components. 

In addition to molding, Hi-Rel Plastics & Molding offers plastic and metal CNC machining and  other manufacturing resources to support complete assemblies and specialized components. 

This enables OEMs to consolidate more manufacturing requirements with a single supplier  instead of coordinating multiple vendors for molded, machined and assembled components.

Electronics Assembly & Value-Added  Secondary Services

Manufacturing the molded component is often only one stage of producing a finished electronic  product. 

Hi-Rel Plastics & Molding provides assembly services and a broad range of secondary  manufacturing services to help customers reduce supplier complexity. 

Electronics manufacturing support can include: 

Mechanical assembly • cable assembly • component installation • subassembly • clean room  assembly • ultrasonic welding • heat staking • threaded insert installation • adhesive  bonding • pad printing • labeling • surface finishing • CNC machining • inspection •  packaging. 

For individual operations, customers can also explore: 

Ultrasonic Welding & Ultrasonic Insertion for joining plastic housings and assemblies.

Pad Printing for logos, symbols, identification markings and interface graphics.

Heat Insertion & Heat Staking for inserts and component assembly. 

Adhesive Bonding for specialized assembly requirements. 

Surface Treatment & Enhancements for appearance and functional finishing requirements. 

ISO-Certified Electronics Manufacturing

Quality and production consistency are critical when plastic components interface with PCBs,  electrical connectors, sensors and precision mechanical assemblies. 

Hi-Rel Plastics & Molding Corp. maintains: 

ISO 9001:2015 
Quality management systems supporting consistent manufacturing and continuous improvement. 

AS9100 Rev D 
Quality management requirements supporting aerospace and defense manufacturing programs,  including electronic and avionics-related component applications where applicable.

ISO 13485:2016 
Quality management systems supporting medical devices and medical electronics manufacturing  requirements. 

Customers can learn more about Hi-Rel Plastics & Molding’s quality systems and certifications. 

Why Electronics OEMs Choose Hi-Rel  Plastics & Molding

Hi-Rel Plastics & Molding provides a broad combination of manufacturing processes and value added services for electronics OEMs seeking to consolidate their supply chain. 

Customers can access engineering, prototyping, mold and tooling manufacturing, injection  molding, cleanroom molding, LSR molding, blow molding, thermoforming, vacuum  forming, rotational molding, custom plastic and metal component manufacturing, assembly  and secondary operations through a single manufacturing partner. 

Key advantages include: 

ISO-Certified Quality — ISO 9001:2015, AS9100 Rev D and ISO 13485:2016 certified quality  systems. 

40+ Years of Manufacturing Experience — Extensive experience supporting demanding  molded plastic applications. 

Prototype Through Production — Support for product development, tooling, low-volume  manufacturing and high-volume production. 

Multiple Plastic Manufacturing Processes — Select the manufacturing process best suited to  component geometry, size, volume and performance requirements. 

Engineering Material Experience — Manufacturing with commodity and high-performance  engineering thermoplastics. 

Cleanroom Capabilities — Class 10,000 / ISO Class 7 and Class 100,000 / ISO Class 8  environments. 

Turnkey Manufacturing — Molding, machining, assembly, decorating, welding and other  secondary services. 

California & Nationwide Support — Manufacturing support for OEMs throughout Southern  California, Northern California and across the United States.

Electronics Markets We Support

Hi-Rel Plastics & Molding can support plastic and metal component manufacturing for a broad  range of electronics markets, including consumer electronics, industrial electronics,  telecommunications, IoT devices, sensors, test and measurement equipment, automation  systems, power electronics, networking equipment, aerospace electronics, automotive  electronics, medical electronics, laboratory electronics, renewable-energy electronics and  other electrical equipment. 

Our electronics capabilities also complement our work within the Aerospace & Defense industry,  Automotive & Electric Vehicle industry, Medical industry, Industrial Equipment industry and  Research & Laboratory industry. 

Electronics Manufacturing in California &  Across the USA

Located in Riverside, California, Hi-Rel Plastics & Molding supports electronics manufacturers  throughout Los Angeles, Orange County, Riverside, San Bernardino, San Diego, Ventura,  the Inland Empire, Southern California, Sacramento, San Jose, Silicon Valley, Oakland,  San Francisco, Northern California and throughout the United States. 

Whether your program requires a prototype electronic enclosure, precision injection molded  connector housing, engineered plastic component, custom tooling, cleanroom molding or a  complete assembled product, Hi-Rel Plastics & Molding can support your project from  development through production. 

Start Your Electronics Manufacturing Project

Looking for an electronics injection molding company, electronic enclosure manufacturer,  custom plastic components manufacturer or electronics contract manufacturing partner in  California or the USA? 

Contact Hi-Rel Plastics & Molding Corp. to discuss your drawings, 3D CAD files, tooling,  material, production volume, assembly or secondary-service requirements.

Electronics plastic injection molding and contract manufacturing for device housings, cooling components, trays, and protective packaging

Plastic Molding Services for Electronics Applications

Electronic components require exceptional precision, consistency, and reliability to support modern devices and connected technologies. Hi-Rel Plastics produces tight- tolerance molded parts designed to perform in demanding electronic applications where dimensional stability, electrical insulation, heat resistance, and durability are critical.

With experience in advanced engineering resins and quality-driven manufacturing, we help electronics manufacturers and OEMs produce reliable molded components that meet both functional and high-volume production requirements.

Below are some electronics industry applications of molded plastic components:

Injection Molding

  • Electronic device housings, connector bodies, and precision enclosures used in industrial controls, communication systems, and consumer electronics
  • Switch components, cable management parts, and sensor housings used in monitoring, automation, and power distribution equipment

Blow Molding

  • Lightweight protective electronic equipment housings and durable transport containers used for field electronics and communication devices
  • Airflow ducts and thermal management channels used in cooling systems for electronic assemblies and power equipment

Liquid Silicone Rubber (LSR) Molding

  • Flexible seals, keypads, and insulating components used in electronic control panels, connectors, and handheld devices
  • Environmental gaskets and vibration-dampening components used in sensitive electronic assemblies and outdoor electronic systems

Thermoforming / Vacuum Forming

  • Equipment covers, display housings, and protective panels used in kiosks, industrial electronics, and communication equipment
  • Custom trays, packaging inserts, and protective shipping components used for electronic device handling and transport

Rotational Molding

  • Durable outdoor electronic equipment enclosures and protective utility housings used in telecommunications and power infrastructure
  • Large protective storage containers and transport cases used for electronic equipment handling and field deployment systems

Tight Tolerances & Precision

High-accuracy molding ensures components meet exact specifications for electronic assemblies.

Material Consistency

Engineered resins selected for stability, insulation, and reliable performance.

Complex Component Manufacturing

Capability to produce intricate parts with fine details and consistent quality.

Scalable Production

Efficient processes designed to support both low- and high-volume electronic manufacturing.