Contract filling and sealing services for plastic bottles and containers at Hi-Rel Plastics

Contract Filling & Sealing Services

Hi-Rel Plastics & Molding Corp. provides contract filling and sealing services that can be  integrated with plastic bottle and container manufacturing, assembly, labeling, decorating,  inspection, and custom packaging for OEMs and product manufacturers throughout  California and across the United States. 

Our integrated manufacturing approach allows customers to combine the production of  custom plastic containers with downstream filling, sealing, assembly, labeling, packaging,  and other secondary operations through a single manufacturing partner. 

As an ISO 9001, AS9100 and ISO 13485 certified manufacturer, Hi-Rel Plastics & Molding  supports demanding manufacturing programs for medical, diagnostic, pharmaceutical related, industrial, automotive, consumer, cosmetic, laboratory, electronics, and other  applications. 

We also offer both Class 10,000 / ISO Class 7 cleanroom environments and Class  100,000 / ISO Class 8 cleanroom environments for qualifying manufacturing, assembly,  filling, sealing, and packaging programs requiring controlled production environments. 

Whether your project requires a custom blow molded bottle, molded closure, filled  container, sealed package, labeled product, or a more complete manufacturing-to packaging solution, Hi-Rel Plastics & Molding can evaluate your specifications and  production requirements. 

Contract Filling Services for Plastic Bottles & Containers 

Hi-Rel Plastics & Molding provides contract filling services for qualifying bottles,  containers, and manufactured products based on customer-specified product and  packaging requirements. 

Filling programs can potentially be coordinated with:

  • Plastic bottles 
  • Custom plastic containers 
  • Small containers 
  • Jars 
  • Reservoirs 
  • Dispensing containers 
  • Laboratory containers 
  • Diagnostic containers 
  • Industrial containers 
  • Consumer-product packaging
  • Customer-supplied compatible containers

The appropriate filling method depends on the product being filled, container design, fill  volume, material compatibility, cleanliness requirements, closure system, production  quantity, and customer specifications. 

Our team reviews these factors before determining whether a filling program is appropriate  for Hi-Rel Plastics & Molding’s manufacturing capabilities.

Durable Metallic Coatings

Provides added resistance to wear, corrosion, and environmental exposure.

Improved Surface Performance

Enhances conductivity, strength, and overall part functionality.

Enhanced Aesthetic Appeal

Delivers high-quality metallic finishes for a premium look.

Consistent, Uniform Coverage

Controlled processes ensure even plating across all surfaces.

Bottle Manufacturing, Filling & Sealing Under One Roof 

A major advantage of working with Hi-Rel Plastics & Molding is the ability to combine  plastic bottle manufacturing with filling and sealing services. 

Our blow molding services manufacture custom hollow plastic products using processes  including extrusion blow molding, injection blow molding, and injection stretch blow  molding. 

Blow molded products can include:

  • Plastic bottles 
  • Medical bottles 
  • Pharmaceutical-related containers 
  • Diagnostic containers 
  • Industrial containers 
  • Reservoirs 
  • Consumer-product bottles 
  • Cosmetic and personal-care containers 
  • Laboratory containers 
  • Specialty hollow plastic components

After manufacturing, qualifying products can move into appropriate secondary operations  such as filling, sealing, labeling, printing, assembly, inspection, and custom packaging. 

This integrated approach helps customers reduce the number of suppliers involved in  producing a finished packaged product. 

Contract Bottle Filling Services 

Customers requiring a finished bottle or container often need more than the empty plastic  package. 

Hi-Rel Plastics & Molding can support qualifying contract bottle filling programs where  the filling operation can be incorporated into a broader manufacturing and packaging  workflow.

Depending on project requirements, a program can involve: 

  1. Product and packaging review 
  2. Bottle or container manufacturing 
  3. Component inspection 
  4. Filling 
  5. Closure installation 
  6. Sealing 
  7. Label application 
  8. Printing or product identification 
  9. Final inspection
  10. Custom packaging
  11. Preparation for shipment 

Combining these manufacturing stages with one supplier can simplify purchasing,  logistics, inventory management, and production coordination. 

Filling & Sealing for Blow Molded Products 

Our custom blow molding capabilities are particularly relevant to customers requiring  filling and sealing because many blow molded products are ultimately used as bottles,  containers, reservoirs, or fluid-handling products. 

Hi-Rel Plastics & Molding’s blow molding capabilities support container sizes ranging from  small precision products through larger hollow plastic components for medical,  household, industrial, automotive, packaging, and other applications. 

Secondary services available for qualifying blow molded products can include:

  • Filling 
  • Sealing 
  • Trimming 
  • Leak testing 
  • Label application 
  • Pad printing 
  • Adhesive bonding 
  • Assembly 
  • Heat insertion 
  • Heat staking 
  • Ultrasonic welding 
  • Custom packaging

By integrating these operations with the primary molding process, customers can obtain a  more complete production solution rather than purchasing an empty molded component  and coordinating all finishing processes independently. 

Sealing Services for Plastic Containers 

A properly sealed container can be critical for product protection, handling, transportation,  storage, and end-use performance. 

Hi-Rel Plastics & Molding can provide sealing operations for qualifying products depending  on:

  • Container material 
  • Closure design 
  • Seal material 
  • Product compatibility 
  • Temperature requirements 
  • Cleanliness requirements 
  • Required seal performance 
  • Production volume 
  • Customer specifications

Seal design should be considered early in product development because the container,  closure, materials, and downstream process all influence finished performance. 

For customers developing new containers or closures, our engineering and tooling  capabilities can help coordinate product design with manufacturing and secondary processing requirements. 

Filling, Capping, Sealing & Packaging 

Many contract filling programs involve multiple operations after the filling step. 

Depending on the product and confirmed manufacturing requirements, Hi-Rel Plastics &  Molding can coordinate filling with applicable operations such as:

  • Closure installation 
  • Cap installation 
  • Sealing 
  • Label application 
  • Pad printing 
  • Product identification 
  • Assembly 
  • Inspection
  • Bagging 
  • Boxing 
  • Protective packaging 
  • Shipment preparation

Customers can combine these processes with our custom packaging services to move  products from manufacturing through final packaging within a coordinated production  program. 

Filling Combined With Label Application 

Product labels may provide branding, identification, instructions, warnings, traceability  information, barcodes, lot information, or other customer-required data. 

Hi-Rel Plastics & Molding provides label application services that can be integrated into  appropriate filling and packaging programs. 

Labels can be applied after container manufacturing and filling according to the approved  production sequence and customer requirements. 

Combining filling, sealing, and labeling reduces the need to transport products to multiple  outside suppliers before final shipment. 

Filling Combined With Pad Printing 

Some bottles, containers, closures, or product components require permanent graphics or  identification directly on the manufactured surface rather than a separate label. 

Our pad printing services can be incorporated into qualifying filling, sealing, and packaging  programs. 

Pad printing can support logos, text, symbols, indicators, product identification,  instructions, and other graphics depending on part material, geometry, ink system, and  application requirements. 

Injection Molded Closures & Components 

Many bottle and container systems incorporate injection molded components such as:

  • Caps 
  • Closures 
  • Dispensing components 
  • Plugs 
  • Inserts 
  • Connector components 
  • Housings
  • Pumps or actuator-related plastic components 
  • Threaded components 
  • Protective covers

Our plastic injection molding services allow Hi-Rel Plastics & Molding to manufacture  qualifying plastic components that can be integrated with blow molded containers, filling,  assembly, sealing, and final packaging. 

This provides another opportunity to consolidate multiple components and processes with  one manufacturing partner. 

Custom Mold & Tool Manufacturing 

New bottle, container, closure, or component programs may require custom tooling before  production begins. 

Hi-Rel Plastics & Molding provides mold and tooling manufacturing to support custom  plastic products from initial development through production. 

Our integrated capabilities allow customers to coordinate:

  • Product development 
  • Mold design 
  • Mold manufacturing 
  • Sampling 
  • Plastic production 
  • Filling 
  • Sealing 
  • Labeling 
  • Assembly 
  • Packaging

This prototype-to-production approach reduces the number of separate vendors needed  as a new packaging or container program moves toward commercial manufacturing. 

Engineering & Prototyping Support 

Container design affects filling efficiency, sealing, closure performance, handling,  packaging, and shipping. 

Hi-Rel Plastics & Molding provides engineering support and 3D printing / rapid  prototyping to help customers evaluate product concepts before committing to  production tooling. 

Important design considerations can include:

  • Bottle and container geometry 
  • Neck finish 
  • Closure interface 
  • Wall thickness 
  • Material selection 
  • Fill volume 
  • Handling features 
  • Sealing surfaces 
  • Label area 
  • Product dispensing requirements 
  • Packaging configuration 
  • Transportation requirements

Evaluating these factors early can help improve manufacturability and downstream  production efficiency. 

Cleanroom Filling, Sealing & Packaging Support 

Medical, diagnostic, pharmaceutical-related, laboratory, biotechnology, and other  contamination-sensitive products may require manufacturing and secondary operations  within controlled environments. 

Hi-Rel Plastics & Molding offers both Class 10,000 / ISO Class 7 cleanroom  environments and Class 100,000 / ISO Class 8 cleanroom environments for qualifying  programs. 

Our cleanroom capabilities can potentially support coordinated manufacturing programs  involving:

  • Cleanroom injection molding 
  • Medical bottle manufacturing 
  • Plastic medical components 
  • Liquid silicone rubber components 
  • Clean room assembly 
  • Filling 
  • Sealing 
  • Labeling 
  • Inspection 
  • Packaging

Cleanroom requirements vary significantly by product, process, and regulatory  requirements. Hi-Rel Plastics & Molding evaluates each program individually to determine  the appropriate manufacturing environment. 

Medical & Diagnostic Filling Programs 

Hi-Rel Plastics & Molding is ISO 13485 certified and supports medical-device, diagnostic, healthcare, laboratory, and pharmaceutical-related manufacturing programs. 

Our cleanroom medical injection molding services can be integrated with appropriate  secondary manufacturing and assembly operations. 

Potential products can include:

  • Diagnostic containers 
  • Laboratory bottles 
  • Specimen-related containers 
  • Medical fluid containers 
  • Device components 
  • Laboratory consumables 
  • Medical housings 
  • Plastic closures 
  • LSR components 
  • Medical subassemblies

Hi-Rel Plastics & Molding can coordinate molding, secondary processing, clean room  assembly, filling, sealing, labeling, inspection, and packaging where appropriate for the  specific program. 

We do not assume that every medical filling application requires the same process.  Product requirements, cleanliness specifications, intended use, and applicable customer  or regulatory requirements must be evaluated individually. 

Liquid Silicone Rubber Components for Sealing Applications 

Our liquid silicone rubber molding capabilities can support custom seals, gaskets,  diaphragms, valves, flexible components, and other silicone products used within  dispensing, fluid-handling, medical, and industrial assemblies. 

These components can potentially be integrated with injection molded and blow molded  parts as part of a larger container, dispensing, or fluid-management assembly. 

Combining thermoplastic and LSR molding with secondary operations allows Hi-Rel  Plastics & Molding to support more complex multi-component product programs.

Assembly Before Filling & Packaging 

Some products require multiple components to be installed before or after the filling  operation. 

Our assembly services can support qualifying products requiring:

  • Plastic component assembly 
  • Plastic-to-metal assembly 
  • Mechanical assembly 
  • Hardware installation 
  • Closure installation 
  • Insert installation 
  • Cable-related assembly 
  • Adhesive bonding 
  • Ultrasonic welding 
  • Heat staking 
  • Component integration

Products can then move through filling, sealing, labeling, inspection, and packaging  depending on the approved manufacturing sequence. 

Adhesive Bonding for Filled Product Assemblies 

Certain products may require components to be bonded as part of their finished assembly. 

Our adhesive bonding services can support appropriate plastic-to-plastic, plastic-to-metal,  or multi-material assemblies. 

Adhesive compatibility must be evaluated according to the substrate materials, product  contents, operating environment, bonding surfaces, and customer specifications. 

Ultrasonic Welding & Sealed Plastic Assemblies 

For compatible thermoplastic components, ultrasonic welding may provide another  method for creating permanently joined assemblies. 

Our ultrasonic welding services can be incorporated into qualifying container or product  assemblies before final packaging. 

The correct joining or sealing method depends on product design, material compatibility,  required joint performance, production quantity, and end-use requirements.

Filling & Sealing for Industrial Products 

Industrial customers may require bottles, reservoirs, containers, dispensing products, and  fluid-handling components for a wide variety of applications. 

Potential applications can include:

  • Equipment fluids 
  • Maintenance products 
  • Industrial liquids 
  • Chemical-compatible container applications 
  • Lubricant-related products 
  • Cleaning products 
  • Test fluids 
  • Manufacturing-process liquids 
  • Specialty OEM products

Actual fill-product compatibility must be reviewed before production because certain  materials or products may require specialized handling or regulatory controls. 

Automotive & EV Applications 

The automotive and electric-vehicle industries use numerous plastic bottles, reservoirs,  containers, and fluid-management components. 

Our blow molding and injection molding capabilities can manufacture products such as:

  • Fluid reservoirs 
  • Specialty containers 
  • Caps and closures 
  • Ducts 
  • Housings 
  • Protective components 
  • Dispensing containers 
  • Fluid-management components

Qualifying programs can incorporate secondary processes such as leak testing, assembly,  labeling, filling, sealing, and packaging depending on customer requirements. 

Household & Consumer Products 

Consumer and household products represent another important application area for  plastic container manufacturing and filling. 

Potential applications can include:

  • Cleaning-product bottles 
  • Detergent containers 
  • Dispensing bottles 
  • Spray-related containers 
  • Household chemical containers 
  • Storage products 
  • Specialty consumer containers 
  • Refillable packaging

Bottle design, resin selection, closure design, product compatibility, and labeling  requirements should all be reviewed together during development. 

Cosmetics & Personal Care

Cosmetic and personal-care products often require attractive bottles and containers  combined with consistent finishing, labeling, filling, and packaging. 

Hi-Rel Plastics & Molding’s manufacturing capabilities can support qualifying programs  involving custom blow molded containers, injection molded closures, decorated  components, labeling, filling, sealing, and packaging. 

Our integrated capabilities can help OEMs coordinate both the manufactured package and  downstream secondary operations. 

Laboratory & Research Products

Research and laboratory applications often require small bottles, containers, closures,  fluid-handling products, housings, and other precision plastic components. 

Hi-Rel Plastics & Molding can support laboratory and diagnostic customers with plastic  molding, cleanroom manufacturing, assembly, filling, sealing, labeling, and custom  packaging depending on project requirements. 

Quality-Focused Contract Filling & Sealing

Hi-Rel Plastics & Molding operates under established quality management systems  supporting demanding manufacturing programs. 

Our certifications include: 

  • ISO 9001 
  • AS9100 
  • ISO 13485

Customer-specific filling and sealing programs may include documented work instructions,  inspection requirements, product identification, traceability, labeling requirements,  quantity verification, and other quality controls as required by the project. 

Process controls should be developed around the actual product, container, fill material,  closure system, and customer specifications. 

Benefits of Combining Container Manufacturing With Filling & Sealing

Using one supplier for container manufacturing and downstream operations can provide  several potential advantages. 

Reduced Supplier Complexity 
Customers can reduce the number of separate vendors required for molding, filling,  assembly, labeling, and packaging. 

Less Transportation 
Containers can move directly from manufacturing into secondary production operations  without unnecessary shipments between suppliers. 

Reduced Handling 
Fewer transfers can reduce component handling and simplify inventory control.

Improved Production Coordination 
Container molding, secondary operations, filling, sealing, and packaging can be scheduled  as parts of the same production program. 

One Point of Responsibility 
Customers gain a manufacturing partner with visibility across multiple stages of  production rather than managing individual suppliers for each step. 

Turnkey Manufacturing Potential 
Appropriate programs can progress from product design through tooling, molding, filling,  sealing, assembly, labeling, and packaging. 

Why Choose Hi-Rel Plastics & Molding for Filling & Sealing?

Hi-Rel Plastics & Molding offers more than a standalone filling operation. Our capabilities include:

  • More than 40 years of manufacturing experience 
  • ISO 9001 certification
  • AS9100 aerospace certification 
  • ISO 13485 medical-device certification 
  • Class 10,000 / ISO Class 7 cleanroom environments 
  • Class 100,000 / ISO Class 8 cleanroom environments 
  • Plastic injection molding 
  • Medical clean room injection molding 
  • Liquid silicone rubber injection molding 
  • Extrusion blow molding 
  • Injection blow molding 
  • Injection stretch blow molding 
  • Thermoforming 
  • Vacuum forming 
  • Rotational molding 
  • Mold and tooling manufacturing 
  • Engineering support 
  • 3D printing and rapid prototyping 
  • Custom plastic and metal component manufacturing 
  • Clean room assembly 
  • Mechanical assembly 
  • Cable assembly 
  • Filling and sealing 
  • Adhesive bonding 
  • Ultrasonic welding 
  • Heat insertion and heat staking 
  • Pad printing 
  • Label application 
  • Custom packaging 
  • Additional value-added secondary operations

This combination allows Hi-Rel Plastics & Molding to support customers from concept  and tooling through container production, filling, sealing, assembly, labeling,  packaging, and shipment preparation. 

Filling & Sealing Services in California & Across the USA 

Hi-Rel Plastics & Molding is located in Riverside, California and serves customers  throughout Riverside, San Bernardino, the Inland Empire, Los Angeles, Orange County,  San Diego, Ventura, Southern California, Northern California, and across the United  States.

Whether you require contract filling services, bottle filling, plastic container filling,  filling and sealing, custom bottle manufacturing, filling and packaging, container  assembly, labeling, or an integrated molding-to-packaging manufacturing program,  our team can review your application and production requirements. 

Request a Quote for Filling & Sealing Services 

Need a manufacturing partner capable of producing your bottle or container and  supporting downstream filling, sealing, labeling, assembly, and packaging? 

Contact Hi-Rel Plastics & Molding to discuss your project. 

For the most accurate review, provide available CAD files or drawings, container  dimensions, desired plastic material, product or fill-material information, fill volume,  closure and sealing requirements, estimated order quantity, annual usage, labeling  requirements, cleanliness requirements, packaging specifications, and any customer specific quality requirements. 

Our team can evaluate your application and determine how Hi-Rel Plastics & Molding’s  manufacturing and secondary-service capabilities can support your program.

Contract filling and sealing services for plastic bottles and containers at Hi-Rel Plastics
Filling and sealing of plastic bottles with liquid product in a production facility

Filling & Sealing Services

Hi-Rel Plastics provides filling and sealing services for products requiring accurate dispensing and secure package closure across industrial, consumer, medical, and specialty product applications.

Precision Filling & Sealing Solutions

The filling and sealing process involves accurately dispensing liquids, powders, gels, or other materials into containers or packaging, followed by sealing to help protect product quality and maintain containment during handling and transportation. Hi-Rel Plastics supports a range of packaging formats and sealing methods based on product and application requirements.

With integrated manufacturing, assembly, and packaging capabilities, we help customers streamline production while maintaining consistent quality, clean presentation, and dependable sealing performance.

Metal Plating Services

Hi-Rel Plastics offers metal plating services to enhance the appearance, durability, and performance of plastic components. This process applies a thin metallic coating to parts, providing both functional and decorative benefits.

Enhanced Performance & Premium Finishes

Metal plating improves surface properties such as wear resistance, corrosion protection, and electrical conductivity while delivering a high-end metallic appearance. Hi-Rel Plastics utilizes controlled plating processes to ensure uniform coverage, strong adhesion, and consistent quality.

With experience across a range of applications, we help manufacturers produce components that combine visual appeal with enhanced performance.

Durable Metallic Coatings

Provides added resistance to wear, corrosion, and environmental exposure.

Improved Surface Performance

Enhances conductivity, strength, and overall part functionality.

Enhanced Aesthetic Appeal

Delivers high-quality metallic finishes for a premium look.

Consistent, Uniform Coverage

Controlled processes ensure even plating across all surfaces.

Durable Metallic Coatings

Provides added resistance to wear, corrosion, and environmental exposure.

Improved Surface Performance

Enhances conductivity, strength, and overall part functionality.

Enhanced Aesthetic Appeal

Delivers high-quality metallic finishes for a premium look.

Consistent, Uniform Coverage

Controlled processes ensure even plating across all surfaces.

Get started

Get Started with Hi-Rel Plastics Today!