Hi-Rel Plastics delivers precision thermoforming services for medical devices, aerospace, industrial, and other demanding applications. From engineering to production, we manufacture high-quality thermoformed plastic components with the dimensional accuracy, consistency, and compliance your project demands.
Hi-Rel Plastics & Molding Corp. provides thermoforming services for medical devices, aerospace components, industrial housings, trays, and other precision plastic parts. From part evaluation and prototyping to tooling, forming, assembly, and production, we support every stage of the manufacturing process with quality and consistency.
With more than 40 years of experience, we partner with manufacturers across the United States to produce complex thermoformed components in ISO-certified environments for highly regulated and demanding industries.
Hi-Rel Plastics & Molding Corp. provides thermoforming services for manufacturers across the United States. We produce precision thermoformed plastic components for medical devices, aerospace, industrial, and other applications where design flexibility, material performance, and production consistency are essential.
Our thermoforming process supports a wide range of part sizes, shapes, and material options for demanding applications. Backed by ISO 13485, ISO 9001:2015, and AS9100D certifications, we combine advanced thermoforming expertise with rigorous quality systems to help ensure reliable, repeatable production.
From prototype through full-scale manufacturing, Hi-Rel partners with customers nationwide to deliver dependable thermoforming solutions for critical industries.
Manufactured to meet the strict quality and regulatory requirements of medical, aerospace, and industrial applications.
Produces repeatable, high-quality thermoformed components with consistent dimensions and material performance.
Capable of producing large, complex shapes and thin-walled components across a wide range of thermoplastic materials.
Supporting low and high volume manufacturing with expert engineering from concept through delivery.
Whether you’re developing a new thermoformed plastic component or evaluating thermoforming partners, our team is here to help. Below are answers to common questions about our thermoforming capabilities and manufacturing process.
We provide vacuum forming, pressure forming, and other thermoforming processes for medical devices, aerospace components, industrial housings, trays, and other precision plastic parts. We also offer trimming, assembly, and secondary operations.
Vacuum forming uses suction to pull a heated plastic sheet over a mold, while pressure forming uses additional air pressure to push the material against the mold for sharper detail and tighter tolerances. Our team can recommend the best process for your application.
Hi-Rel Plastics is certified to ISO 13485, ISO 9001:2015, and AS9100D, supporting medical, aerospace, defense, and other quality-critical manufacturing programs.
We serve medical device, aerospace, defense, industrial, and other manufacturers that require precision thermoformed plastic components with certified quality systems.
Yes. Our engineering team and quality systems are designed to consistently produce thermoformed components that meet demanding dimensional and performance requirements.
We process a wide range of thermoplastic sheet materials suitable for thermoforming, including ABS, PETG, PC, HDPE, and others. Our team can help recommend the right material based on your application's performance and regulatory requirements.
Yes. We support projects from part evaluation and prototyping through tool design, tooling fabrication, production, and assembly to help streamline development.
Production timelines vary based on part complexity, tooling, materials, and order volume. Our team will provide a detailed schedule during the quoting process.
To begin, contact our team with your project details, including CAD files or drawings, material requirements, estimated quantities, and application information. We'll review your project and prepare a detailed quote.
Yes. In addition to thermoforming, Hi-Rel offers trimming, assembly, and value-added secondary services to help simplify your supply chain and reduce production steps.
