Vacuum Forming Services

Hi-Rel Plastics provides vacuum forming services for medical, aerospace, industrial, and commercial applications. From tooling to trimming and assembly, we produce durable formed plastic parts with the quality, consistency, and compliance your project demands.

CERTIFICATIONS & COMPLIANCE

Certified Quality You Can Trust in Every Part

ABOUT HI-REL PLASTICS & MOLDING

Vacuum Forming Services for Critical Applications

Hi-Rel Plastics & Molding Corp. provides vacuum forming services alongside a full range of precision plastic manufacturing capabilities, including injection molding and thermoforming. From part evaluation and prototyping to tooling, forming, trimming, assembly, and production, we support every stage of your project with quality and consistency.

With more than 40 years of experience, we partner with manufacturers in Riverside and across the United States to produce formed plastic components in ISO-certified environments for highly regulated industries.

Vacuum forming services using heated plastic sheets shaped over a mold

Vacuum Forming Services

Hi-Rel Plastics & Molding Corp. is a trusted provider of vacuum forming services for customers across the United States. We produce formed plastic parts such as enclosures, housings, covers, trays, panels, and protective packaging for applications where durability, fit, and cost-effective production matter.

ISO-Certified Forming You Can Trust

Vacuum forming is a cost-effective way to produce larger plastic parts with a lower tooling investment than injection molding. Backed by ISO 13485, ISO 9001:2015, and AS9100D certifications, we pair forming expertise with rigorous quality systems and in-house secondary operations like CNC machining and assembly.

From prototype through full-scale production, Hi-Rel’s vacuum forming services help customers nationwide bring dependable formed plastic parts to market.

ISO-Certified Production

Vacuum formed parts produced under certified quality systems built for regulated industries.

Precision & Consistency

Vacuum forming services that scale from prototypes to production runs, with expert engineering from concept through delivery.

Cost-Effective Tooling

Vacuum forming services that scale from prototypes to production runs, with expert engineering from concept through delivery.

Prototype to Production

Vacuum forming services that scale from prototypes to production runs, with expert engineering from concept through delivery.

Frequently Asked Questions

Questions About Vacuum Forming Services? We've Got Answers

Whether you’re developing a new enclosure, replacing a fabricated part, or searching for reliable vacuum forming services, our team is here to help. Below are answers to common questions about our vacuum forming capabilities and process.

Vacuum forming heats a plastic sheet until it's pliable, draws it over a mold using vacuum pressure, then cools and trims it into a finished part. It's a practical, economical process for larger parts, enclosures, and trays.

Common vacuum formed parts include equipment enclosures, housings, covers, panels, trays, clamshells, and protective packaging for medical, aerospace, industrial, and commercial products.

Vacuum forming works with a range of thermoplastic sheet materials such as ABS, HIPS, PETG, polycarbonate, acrylic, and HDPE. Our team can recommend the right material based on your part's performance, appearance, and regulatory needs.

Vacuum forming typically has lower tooling costs and shorter tooling lead times, making it a strong fit for larger parts and low to medium volumes. Injection molding is better suited for small, highly detailed parts at high volumes. Since we offer both, we can help you choose the right process.

Hi-Rel Plastics is certified to ISO 13485, ISO 9001:2015, and AS9100D, supporting medical, aerospace, defense, and other quality-critical manufacturing programs.

Yes. Our vacuum forming services can include CNC machining, pad printing, hot stamping, ultrasonic welding, product assembly, and custom packaging, so your parts arrive ready to use.

Production timelines vary based on part size and complexity, tooling, materials, and order volume. Our team will provide a detailed schedule during the quoting process.

To begin, contact our team with your project details, including CAD files or drawings, material preferences, estimated quantities, and application information. We'll review your project and prepare a detailed quote.

Minimum order quantities depend on part size, tooling, material selection, and project requirements. Contact us to discuss the best production plan for your vacuum forming project.

Yes. Hi-Rel Plastics is based in Riverside and partners with manufacturers throughout the Inland Empire, Southern California, and across the United States.

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